scrap charging bucket for induction furnace

Melting behaviour of sponge iron in

It is possible to use continuous charging arrangements for melting of l(X)% sponge iron in induction furnace. Introduction Steel scrap is normally the feed stock for the production of steel in induction furnace. The scarcity of the scrap coupled with its varying Get price

The Use of Foundry Pig Iron in Grey Iron Castings

In an electric induction furnace savings can be as high as 50 kWh/t of molten metal. In a cupola furnace savings of up to 50 kg coke/t of molten metal can be achieved. • The higher bulk density of pig iron relative to scrap means lower storage space re Get price

Electric arc furnace

Unlike a scrap melting furnace, a ladle furnace does not have a tilting or scrap-charging mechanism. [ citation needed ] Electric arc furnaces are also used for production of calcium carbide, ferroalloys, and other non-ferrous alloys, and for production of phosphorus . Get price

Bucket Charging

Foundry Projects Ltd offer Drop Bottom Buckets for charging open top furnaces such as induction furnaces and electric arc furnaces. Using a drop bottom bucket is the simplest and cheapest form of charging this type of furnace providing an overhead gantry crane is available. Get price

21 ways to avoid molten metal explosions: a proper safety

2010/7/1Remote automatic charging systems permit the operator to stand a safe distance from the furnace or behind protective barriers during charging. 7 Cold Charge Tools Tools such as skimmers, ladles, etc., pose a special hazard because they may contain a thin layer of surface moisture or rust that could cause spitting and splashing when put into contact with the metal bath. Get price

Chip Swarf Melting Furnaces

The furnace comprises a single chamber configuration with an electromagnetic pump system complete with charge / process well. Scrap is continuously fed in to the well at rates between 3 and 12 tonnes per hour, the vortex well quickly submerges the light scrap under the metal surface to prevent oxidation and burning, resulting in a very high yield. Get price

Heavy metals dust from electric arc furnace

Table 1. Dust emissions from electric arc furnace Emission type Operation /Place Scrap Iron sponge Dust emissions kg/t % Total Dust emissions, kg/t % Total Primary Melting – refining 14 93 14 95,6 Secondary Charging 0,4 2,75 0,05 0,33 around of Get price

Furnace Charging Systems

Furnace charging systems are designed to deliver charge material to the furnace quickly to allow for maximum utilization of the melting system. We offer a variety of systems for assembling and moving scrap and other charge materials to the melt deck and into the furnace. Get price

Charging Crane for Sale

Charging crane is fit for foundries and steel mills to lift and move scrap and liquid steel to the furnace. This kind of crane is into with the steel mill cranes, such as the tundish handling cranes, the billet handling cranes, the scrap yard handling cranes in function.It is Get price

Controlling refractory erosion in induction furnaces: the

1991/8/1This is in pointed contrast to the much more static conditions in the upper case of a channel furnace where circulation is sporadic because of convection, charging/tapping and the like. The aggregate of these conditions, and others previously described, provides a sound basis for using refractories of the highest quality in the inductor, throat and crucible areas. Get price

Steelmaking/Electric arc furnace ancillaries/Scrap preheating

Scrap preheating and continuous charging system for EAF Technical indexes (1) Steel output has been increased by more than 10%. (2) The cycle of steel smelting has been reduced by 10~15minutes. (3) The power saving per ton of steel is 80~100KWh. Get price

Dust Collection System (DCS) – NIKKO SYSTEMS PVT. LTD.

For Induction Furnace, Scrap Charging Methods determine the use of either Top Hood or Side Hood for effective evacuation of Primary Fumes. Secondary Type DCS (Indirect Suction DCS) are specially designed to capture the fumes generated during scrap charging, slag-off and tapping operations and maintaining clean environment inside the steel plant. Get price

Furnace Charging Systems

Furnace charging systems are designed to deliver charge material to the furnace quickly to allow for maximum utilization of the melting system. We offer a variety of systems for assembling and moving scrap and other charge materials to the melt deck and into the furnace. Get price

use of drI/HBI in ironmaking and steelmaking furnaces

38 La Metallurgia Italiana - n. 4 2016 Direct reduction tab. 1 - Comparison of sustainability parameters for the major steelmaking technologies BF/BoF EAF drI Energy consumption (gJ/t) 22 5.8 10 CO 2eq emissions (t CO 2eq /t) 2.1 0.7 0.4 Water consumption (m3/t) 2.6 0.6 0.8 Get price

Recycling Evaluation of Mill Scale in Electric Arc Furnace a

the furnace through scrap charging bucket. The summary of the big bag coke and lime additions proportional to the mill scale weight in each type of trial heats is listed in table 2. In case of type C, the scrap weight remained constant but the DRI weight reduced Get price

Steelmaking/Electric arc furnace ancillaries/Scrap preheating

Scrap preheating and continuous charging system for EAF Technical indexes (1) Steel output has been increased by more than 10%. (2) The cycle of steel smelting has been reduced by 10~15minutes. (3) The power saving per ton of steel is 80~100KWh. Get price

vibratory furnace charging device manufacturing industries

vibratory furnace charging device manufacturing industries For each project scheme design, we will use professional knowledge to help you, carefully listen to your demands, respect your opinions, and use our professional teams and exert our greatest efforts to create a more suitable project scheme for you and realize the project investment value and profit more quickly. Get price

Furnace Charging

Foundry Projects Ltd offer Drop Bottom Buckets for charging open top furnaces such as induction furnaces and electric arc furnaces. Using a drop bottom bucket is the simplest and cheapest form of charging this type of furnace providing an overhead gantry crane is available. Get price

Modelling of steel scrap movement

2008/10/1The arcs are melting scrap in the centre of the furnace, undermining the solid scrap, to precipitate a cave-in. The movement of scrap in an EAF also influences the furnace heating efficiency. At early stages of melting ( Fig. 1 ) the scrap pile is in intimate contact with Get price

Electric Arc Furnace

THIS FURNACE BENEFITS from the scrap preheating effect of the burner gas generated during the melt down process due to the high scrap column in the shell. Its major advantage compared to existing single charge furnaces is the fact that the design does eliminate the need for longer or/and thicker electrodes to avoid electrode breakage due to the electrode length required for the higher shell of Get price

Hydraulic Pusher – Leistertech

This system gives the best output by covert hydraulic force into thrust of powered head force on the scrap in the induction furnace. Pusher strive to be relevant with the current times, so As the time demands, all our machines and processes are tends to labour efficient, production efficient and power efficient which give higher productions with minimum labour at the final output. Get price

SAFETY CODE FOR IRON STEEL SECTOR MINISTRY OF STEEL, STEEL MAKING

Route–INDUCTION FURNACE (IF) Doc. No: Rev no. : 00 Effective Date: -- 1. Objective: The main function of IF Steel Making is to convert Solid Metallics like Steel Scrap, Sponge Iron, etc. into Liquid Steel by Induction heating. This gets Get price

Innovations in Secondary Smelting and Recycling Furnace

melting furnace Cast scrap 22nd International Recycled Aluminium Conference UnshreddedUBC Scrap Medium/Light Sheet Scrap scrap charging Charge bucket with "bomb doors" Lid lift crane Lid moved sideways Circular furnace construction Melt rates of Get price

Electric Arc Furnace

THIS FURNACE BENEFITS from the scrap preheating effect of the burner gas generated during the melt down process due to the high scrap column in the shell. Its major advantage compared to existing single charge furnaces is the fact that the design does eliminate the need for longer or/and thicker electrodes to avoid electrode breakage due to the electrode length required for the higher shell of Get price