Detailed introduction

What is Sponge Iron? (with pictures)

2020/7/23Sometimes known as direct-reduced iron, sponge iron is a product that is produced using iron ore. The iron ore is often in the form of pellets or lumps, and is subjected to a reduction process that is created by the use of a reducing gas that emits from coal or a natural gas source. Get price

SPONGE IRON PRODUCTION FROM ORE

SPONGE IRON PRODUCTION FROM ORE -COAL COMPOSITE PELLETS IN TUNNEL KILN S.C.Khattoi 1*, G. G. Roy2 1 Project Engineering Consultancy, Keonjhar, Odisha, India 2 Indian Institute of Technology, Kharagpur – 721302, India Abstract: Today India stands as the largest producer of coal based sponge iron through Get price

Who Make Sponge Iron From Coal And Iron Ore Process

Energy survey of the coal based sponge iron industry . the actual process of the coal based sponge iron production is based on slrn process jointly developed by the steel company of canada, lurgi chemie, republic steel company and national lead corporation in Get price

Complete Process Of Sponge Iron Kilns Ore Crusher Mineral

Sponge iron production in tunnel kiln aramico company.sponge iron production by tunnel kiln method was developed from 1911 as h 246 gan 228 s method in sweden after many modifications now this process is a sufficient and effective method for sponge iron Get price

Sponge Iron Production Process

Sponge iron production process discussed herein are selected from known methods of which the references are available and referable. We look at the 4 different methods of producing sponge iron: Midrex process HYL process (4th generation) or Energiron SL / RN Get price

slrn process sponge iron

slrn process dri pdf 2020/04/23 Direct-reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets or fines) to iron by a reducing . The Development of DRIs 1994 Download a PDF of The Development of Get price

The HBI direct reduction process

"Sponge iron" is pressed into briquettes (Hot Briquetted Iron) Environmentally-friendly process In addition to exceeding all current American and European standards regarding environment and technology, the direct reduction plant in Texas bears new environmental and Get price

Process Making Sponge Iron Rotary Kiln Animation Xsm

Process Making Sponge Iron Rotary Kiln Animation Xsm FOB Reference Price: Get Latest Price Tunnel klin in sponge making . tunnel klin in sponge making. Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that Get price

Talk:HIsarna ironmaking process

Given that background, the article confuses the readership with the term Pig Iron Pellet to refer to COREX (process (5) above) iron ore pellet charge used by HISARNA's predecessor plant at Corus, with perhaps a solid sponge iron product of say SLRN (process Get price

Energy Audit Methodology of Sponge Iron Manufacturing Units Using DRI Process

2014/7/14A. Choudhury 42 2. Description of Sponge Iron Manufacturing Process Most of the plants in India use DRI process—a solid state direct reduction process by which iron ore is reduced to sponge without phase change (Figure 1).Raw material mix-iron ore, dolomite Get price

Energy Audit Methodology of Sponge Iron Manufacturing Units Using DRI Process

2014/7/14A. Choudhury 42 2. Description of Sponge Iron Manufacturing Process Most of the plants in India use DRI process—a solid state direct reduction process by which iron ore is reduced to sponge without phase change (Figure 1).Raw material mix-iron ore, dolomite Get price

Top 7 Sponge Iron (DRI) Suppliers (+Contact info of

2020/2/25Direct reduced iron, also called sponge iron, is produced from the direct reduction of iron ore to iron by a reducing gas or elemental carbon produced from natural gas or coal (). In some models, Sponge Iron is the category for HBI (Hot Briquette Iron), CDRI (Cold DRI) and HDRI (Hot DRI). Get price

「 producing iron with slrn process

Producing iron with slrn processluebeckerbridgeclub.de iron with slrn process. Iron ore, as mined, is a bination of iron with oxygen and various other unwanted substances, generally known as q slrn dri what isbio7biogas producing iron with slrn processafricarhire Get price

OPERATIONAL ASPECTS OF SPONGE IRON PRODUCTION IN A

Sponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets (Fig. 1). The feed is introduced together with reducing and de-sulphurizing agents (lime-stone or raw dolomite) into an inclined rotary kiln, heated counter current to the flow Get price

The HBI direct reduction process

"Sponge iron" is pressed into briquettes (Hot Briquetted Iron) Environmentally-friendly process In addition to exceeding all current American and European standards regarding environment and technology, the direct reduction plant in Texas bears new environmental and Get price

Direct Reduced Iron and its Production Processes – IspatGuru

Fig 2 Principle of direct reduction process Gas based process In the gas based reduction processes, a vertical shaft kiln is used in which iron ore is fed into the top of the kiln and finished sponge iron is drawn off from the bottom after cooling it so as to prevent its re Get price

Direct reduced iron

Process Direct reduction processes can be divided roughly into two categories: gas-based, and coal-based. In both cases, the objective of the process is to drive off the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.), in order to convert the ore to metallic iron, without melting it (below 1,200 C (2,190 F)). Get price

Top 7 Sponge Iron (DRI) Suppliers (+Contact info of

2020/2/25Direct reduced iron, also called sponge iron, is produced from the direct reduction of iron ore to iron by a reducing gas or elemental carbon produced from natural gas or coal (). In some models, Sponge Iron is the category for HBI (Hot Briquette Iron), CDRI (Cold DRI) and HDRI (Hot DRI). Get price

PRODUCTION OF IRON AND STEEL POWDERS

Hgans sponge-iron process and the water-atomizing process. The former process is based on reduction of iron ore, yielding a highly porous sponge-iron which subsequently is comminuted to powder. The latter process is based on atomization of a stream of Get price

Sponge Iron Manufacturer India

Sponge Iron / DRI Sponge Iron also called Direct reduced iron (DRI), is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal. Many ores are suitable for Get price

sponge iron process animation

sponge iron process Dec 23, 2013 Generally all process are used the coal for reduction of iron ore. In substitution of coal we can use the natural gas and some fuel gas for reduction of iron ore and production of DRI commercially in HYL. 4. DRI is the Direct Get price

Simulation of Rotary Kiln Used in Sponge Iron Process Using ANN

Simulation of Rotary Kiln Used in Sponge Iron Process Using ANN IACSIT International Journal of Engineering and Technology, Vol. 6, No. 2, April 2014 DOI: 10.7763/IJET.2014.V6.673 95 Abstract—In the present study, estimation of actual output parameters is Get price

Heat and Mass Transfer in Reduction Zone of Sponge Iron

Sponge iron product quality in direct Reduced iron (DRI) plant can be increased by rising reduction gas temperature and composition of reactant in reduction gas. The rising of temperature will accelerate reaction flow rate which in turn can raise reaction conversion as shown by Zhang and Ostrovski [ 1 ]. Get price

Heat and Mass Transfer in Reduction Zone of Sponge Iron

Sponge iron product quality in direct Reduced iron (DRI) plant can be increased by rising reduction gas temperature and composition of reactant in reduction gas. The rising of temperature will accelerate reaction flow rate which in turn can raise reaction conversion as shown by Zhang and Ostrovski [ 1 ]. Get price

Process Making Sponge Iron Rotary Kiln Animation Xsm

Process Making Sponge Iron Rotary Kiln Animation Xsm FOB Reference Price: Get Latest Price Tunnel klin in sponge making . tunnel klin in sponge making. Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that Get price

Sponge Iron Process for Manned Space Exploration

Sponge iron process for manned space exploration Final project report June 2005 1 Introduction Reduction of oxidised iron species is a well-established technology utilised in iron metal production. The basic principle applied in this process is to reduce the iron Get price

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